Integrated management for made-to-order production with control, efficiency and traceability.
To meet the demands and ensure compliance with all legal requirements of regulatory bodies, it is essential that food industries have an efficient management platform capable of controlling and monitoring each stage of the quality process in an integrated and precise manner.
Difficulty in meeting the standards of ANVISA (Brazilian Health Regulatory Agency), MAPA (Brazilian Ministry of Agriculture, Livestock and Supply), and certifications such as ISO 22000 and HACCP.
OPEN Manufacturing ensures complete traceability, auditable records, and automated control, facilitating inspections and audits.
Losses due to batch expiration or failures in the preservation of raw materials and finished products.
Monitoring of temperature, expiration dates, and storage conditions, with automatic alerts to prevent losses and preserve quality.
Inconsistency in production due to failures in recipe and proportion control.
Standardized control of formulas and quantities, with traceability by batch and production history, ensuring the uniformity of the final product.
Difficulty in quickly identifying the source of problems in the event of a recall.
End-to-end traceability, from supplier to consumer, with detailed control of batches, dates, and production processes.
High costs due to losses in processes such as mixing, filling, and packaging.
Real-time monitoring of production stages, with precise control of consumption, losses, and efficiency at each stage.
Lack of visibility into line performance and team productivity.
Real-time dashboards displaying indicators for production, line throughput, shift efficiency, and losses, facilitating quick decision-making.
Difficulty in planning production in the face of peak demand and varied products.
Integrated planning and MRP that adjust production based on demand forecasting, seasonality, and production capacity.
Rising costs and competition demand complete control of operations.
A centralized and strategic view of the entire operation, with integrated data on cost, productivity, losses, and profitability by product or line.
Your smartest, most connected, and most strategic factory.
Our solution has modules that meet the needs of the agribusiness sector and optimize the entire production chain — from receiving raw materials to the final product.
Planning, releasing, and monitoring production orders with complete control over inputs used, process times, time tracking, and batch traceability.
It connects the factory floor with real-time management systems, allowing for monitoring of line efficiency, machine performance, losses and downtime, among other factors.
It includes picking and packing functionalities, optimizing the separation and shipping of finished products.
The module includes corrective, preventive, and predictive maintenance plans. This reduces downtime and increases the operational availability of the machines.
It allows for the recording of deviations, issuance of reports, and control of rework, with a focus on safety and compliance.
Our technical team is ready to help you!
+55 (11) 98969-7143 · comercial@opensolutions.net.br
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