Food sector

Integrated management for made-to-order production with control, efficiency and traceability.
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Efficiency and Intelligence
in Production

To meet the demands and ensure compliance with all legal requirements of regulatory bodies, it is essential that food industries have an efficient management platform capable of controlling and monitoring each stage of the quality process in an integrated and precise manner.

Challenges and Solutions

Strict sanitary and regulatory requirements

Challenge

Difficulty in meeting the standards of ANVISA (Brazilian Health Regulatory Agency), MAPA (Brazilian Ministry of Agriculture, Livestock and Supply), and certifications such as ISO 22000 and HACCP.

Solution

Open Manufacturing ensures complete traceability, auditable records, and automated control, facilitating inspections and audits.

Expiration date control and storage of perishable products.

Challenge

Losses due to batch expiration or failures in the preservation of raw materials and finished products.

Solution

Monitoring of temperature, expiration dates, and storage conditions, with automatic alerts to prevent losses and preserve quality.

Recipe management and formulation standards

Challenge

Inconsistency in production due to failures in recipe and proportion control.

Solution

Standardized control of formulas and quantities, with traceability by batch and production history, ensuring the uniformity of the final product.

Traceability of ingredients and batches

Challenge

Difficulty in quickly identifying the source of problems in the event of a recall.

Solution

End-to-end traceability, from supplier to consumer, with detailed control of batches, dates, and production processes.

Excessive waste of raw materials and supplies.

Challenge

High costs due to losses in processes such as mixing, filling, and packaging.

Solution

Real-time monitoring of production stages, with precise control of consumption, losses, and efficiency at each stage.

Production control by shift and by line.

Challenge

Lack of visibility into line performance and team productivity.

Solution

Real-time dashboards displaying indicators for production, line throughput, shift efficiency, and losses, facilitating quick decision-making.

Handling requests with high variability and seasonality.

Challenge

Difficulty in planning production in the face of peak demand and varied products.

Solution

Integrated planning and MRP that adjust production based on demand forecasting, seasonality, and production capacity.

Pressure for tighter margins and increased competitiveness.

Challenge

Rising costs and competition demand complete control of operations.

Solution

A centralized and strategic view of the entire operation, with integrated data on cost, productivity, losses, and profitability by product or line.
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We specialize in developing solutions for MANUFACTURING INDUSTRIES, transforming technology into real results.

Take your production to the next level.

Your smartest, most connected, and most strategic factory.

Integrated Processes

Agile Production

Advanced Management

Strategic Solutions

Open Manufacturing

Our solution has modules that meet the needs of the agribusiness sector and optimize the entire production chain — from receiving raw materials to the final product.

Process Order

Planning, releasing, and monitoring production orders with complete control over inputs used, process times, time tracking, and batch traceability.

MES

It connects the factory floor with real-time management systems, allowing for monitoring of line efficiency, machine performance, losses and downtime, among other factors.

Logistics

It includes picking and packing functionalities, optimizing the separation and shipping of finished products.

Maintenance

The module includes corrective, preventive, and predictive maintenance plans. This reduces downtime and increases the operational availability of the machines.

Quality Control

It allows for the recording of deviations, issuance of reports, and control of rework, with a focus on safety and compliance.
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