Pharmaceutical Chemical Sector

Robust technology to guarantee quality, traceability and regulatory compliance.
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Control, Compliance
and Quality

Brazilian regulations, and those of several other countries, require rigorous standards to guarantee the quality of products in the pharmaceutical and chemical sector. To ensure that each stage of the production process is compliant and that the final product is of high quality, it is essential to monitor all phases accurately and efficiently.

Challenges and Solutions

Quality assurance and regulatory compliance

Challenge

Difficulty in ensuring compliance with Good Manufacturing Practices (GMP) standards.

Solution

Open Manufacturing facilitates data collection and storage, as well as automating processes, ensuring traceability, and maintaining auditable records for regulatory inspections.

Strict control of raw materials

Challenge

Risk of using raw materials that do not meet the required standards.

Solution

Monitoring from entry to use, ensuring quality and traceability of batches and suppliers.

Complex production processes

Challenge

Difficulty in monitoring and controlling critical production parameters.

Solution

Real-time monitoring of temperature, pressure, pH, and reaction time, ensuring compliance with quality standards.

Controlling variations and product consistency

Challenge

Lack of control over production deviations that affect the final quality.

Solution

Continuous monitoring and automatic alerts for deviations, ensuring consistent standards and traceability.

Challenges regarding product stability

Challenge

Risk of compromised product effectiveness due to storage failures.

Solution

Monitoring storage, temperature, and expiration dates, ensuring product integrity until the end of its life cycle.

Contamination and microbiological control

Challenge

Risk of contamination at any stage of the production process.

Solution

Monitoring and recording quality inspections at all stages, from raw materials to the final product.

Data management and traceability

Challenge

Difficulty in tracing ingredients, batches, and manufacturing processes.

Solution

Full traceability with detailed records of each stage of production, facilitating audits and quick correction of faults or deviations.

Technological challenges and innovation

Challenge

Poorly automated processes and difficulty in adopting new technologies.

Solution

Integration of automation, artificial intelligence, and machine learning for process optimization and predictability.

High production costs

Challenge

High costs due to waste, errors, and rework.

Solution

Automation and real-time data integration, reducing waste and optimizing resources.

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We specialize in developing solutions for MANUFACTURING INDUSTRIES, transforming technology into real results.

Take your production to the next level.

Your smartest, most connected, and most strategic factory.

Integrated Processes

Agile Production

Advanced Management

Strategic Solutions

Open Manufacturing

Our solution has modules that meet the needs of the agribusiness sector and optimize the entire production chain — from receiving raw materials to the final product.

Process Order

Planning, releasing, and monitoring production orders with complete control over inputs used, process times, time tracking, and batch traceability.

MES

It connects the factory floor with real-time management systems, allowing for monitoring of line efficiency, machine performance, losses and downtime, among other factors.

Logistics

It includes picking and packing functionalities, optimizing the separation and shipping of finished products.

Maintenance

The module includes corrective, preventive, and predictive maintenance plans. This reduces downtime and increases the operational availability of the machines.

Quality Control

It allows for the recording of deviations, issuance of reports, and control of rework, with a focus on safety and compliance.
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