Metal Mechanics Sector

Integrated management for made-to-order production with control, efficiency and traceability.
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Efficiency and Intelligence
in Production

Responsible for manufacturing components and machines that serve fundamental sectors, this segment drives various production chains. However, the lack of adequate tools generates significant challenges, such as rework, delays, material waste, and increased operating costs, directly affecting the efficiency and competitiveness of industries.

Challenges and Solutions

High complexity in custom production.

Challenge

Difficulty in managing customized projects with tight deadlines and specific technical demands.

Solution

OPEN Manufacturing integrates engineering, production planning and control (PPC), and the shop floor, ensuring complete control from budgeting to final delivery.

Lack of control over raw material losses

Challenge

Excess scrap and rework due to defects in cutting, machining, and assembly.

Solution

Real-time monitoring of production orders and yield analysis by raw material, reducing losses and optimizing resources.

Difficulty in controlling tools and devices

Challenge

Downtime and reduced productivity due to a lack of available or properly functioning tools.

Solution

Automated management of tools and devices, with control over usage, lifespan, and location in inventory or production cells.

Lack of visibility into machine performance.

Challenge

Inefficiency due to not monitoring production indicators in real time.

Solution

Continuous machine monitoring with OEE data, cycle time, downtime, and bottlenecks, enabling quick and targeted actions.

Poor integration between engineering and production.

Challenge

Misalignment between technical designs and execution on the factory floor.

Solution

Open Manufacturing connects the engineering sector to the production environment, ensuring that designs, specifications, and routings are up-to-date and standardized.

Difficulty in meeting technical standards and certifications.

Challenge

Non-conformities due to lack of documentation or control history.

Solution

Complete records of processes, inspections, and traceability of materials and products, facilitating audits and ensuring compliance with ISO and ABNT standards and customer requirements.

Unexpected shutdowns and corrective maintenance

Challenge

Machine breakdowns directly impact deadlines and productivity.

Solution

Preventive and predictive maintenance planning with automatic alerts, ensuring availability and reducing downtime.

Inefficient planning and sequencing

Challenge

Disorganized production, queues at work centers, and wasted time.

Solution

Automatic sequencing of production orders based on capacity, resource availability, and priorities, increasing efficiency and meeting deadlines.

Constant pressure for productivity and cost reduction.

Challenge

Competitiveness demands lean processes and rigorous cost control.

Solution

An integrated view of operational data, from raw materials to delivery, with productivity, cost, and performance indicators to support strategic decisions.
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We specialize in developing solutions for MANUFACTURING INDUSTRIES, transforming technology into real results.

Take your production to the next level.

Your smartest, most connected, and most strategic factory.

Integrated Processes

Agile Production

Advanced Management

Strategic Solutions

Open Manufacturing

Our solution has modules that meet the needs of the agribusiness sector and optimize the entire production chain — from receiving raw materials to the final product.

Process Order

Planning, releasing, and monitoring production orders with complete control over inputs used, process times, time tracking, and batch traceability.

MES

It connects the factory floor with real-time management systems, allowing for monitoring of line efficiency, machine performance, losses and downtime, among other factors.

Logistics

It includes picking and packing functionalities, optimizing the separation and shipping of finished products.

Maintenance

The module includes corrective, preventive, and predictive maintenance plans. This reduces downtime and increases the operational availability of the machines.

Quality Control

It allows for the recording of deviations, issuance of reports, and control of rework, with a focus on safety and compliance.
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